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Operating times in logistics

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An operating time is the required time to make an elementary operation by a forklift truck driver or an operator. This operation can be physical (take a pallet on the ground, stacking operation) or administrative (Is manual seizing, barcodes seizing…)


These operating times will be used to size the logistic activity regarding equipments (forklift trucks, stackers...) and staff.


Instead of describing the standards and used units, the best is to these various times. Figures given here are, naturally, average and indicative. Every company, following its characteristics (quality of equipments, ages pyramid and staff’s training level), will have to adapt these figures by regular measures.


All these average times are going to allow, by combining them, to calculate logistics standard operations times (ex: truck discharging time)


It is advisable, after combining these times, to apply an 85 % efficiency factor corresponding to the time loss between practical and theory (the calculated time will be divided by 0.85). This one can vary according to the each company characteristics.


There are 3 types of operating times:

 

 

1. Movements’ times

 


m/min

Moy Max
Operator on foot without load 83 100
Operator on foot with load 10 kg 59 -
Operator on foot with load 20 kg 50 -
Operator on foot with runner 100 kg 59 -
Operator on foot with runner 500 kg 40 -
Operator + manual transpalet 67 -
Operator + manual transpalet 25 -
Operator + electric transpalet empty 83 -
Operator + transpalette electric 1 T 67 -
Transpalet + conductor empty 143 -
Transpalet + conductor 1 T 100 -
Frontal Forklift truck 1 T 100 143
Retractable Forklift truck 1 T 100 -
Movement of one flexible door 150 180
Movement of an auto-driven runner 100 -
Conveyor 50 kg 22 120
Conveyor 1 T 15 24
Transtacker - Horizontal 1 T 160 240
Transtacker - Vertical 1 T 60 85
Forks of Transtacker 1 T 40 50
Mini-Transtacker - Horizontal 50 kg 300 -
Mini-Transtacker - Vertical 50 kg 120 -
Forks of Mini-Transtacker 50 kg 60 -
Pallets train 90 120
Combi Forklift - small path Height < 6m - 150
Combi Forklift - small path Height > 9m - 120
Fork ascent of combi forklift with load 24 -
Fork descent of combi forklift with load 35 -

 

2. Physical operating times

 

Transtocker and Train Cycles Time (min) Commentary

Min Max  
Transtocker's forks cycle 0,2 min 0,27 min  
Palet disposal on train cycle 0,15 min 0,3 min  
Transtacker's palet in or out cycle 1,2 min 2 min  
Transtacker's palet in or out optimised cycle 1 min 1,5 min I/O coupled to O/I
Transtacker's palet complete optimised cycle 2 min 3 min In + Out
       
Palet Removal/Disposal time      
  Removal Disposal  
Transpalet 0,3 min 0,3 min  
Forklift frontal on floor 0,25 min 0,23 min  
Forklift frontal 4 m 0,6 min 0,4 min  
Forklift retractible on floor 0,30 min 0,25 min  
Forklift retractible 4 m 0,7 min 0,7 min  
Forklift bidi on floor 0,35 min 0,3 min  
Forklift bidi 4 m 0,7 min 0,8 min  
Forklift tridi on floor 0,45 min 0,35 min  
Forklift tridi 4 m 0,85 min 1 min  
       
Other times Time (min)  
  Min Max  
Realization of a cardbox 0,5 min 0,75 min  
Openning of a cardbox 0,2 min 0,2 min  
Manual closing of a cardbox 0,5 min 0,5 min  
Disposal of a cardbox on shelves 0,2 min 0,4 min  
Take a reference 0,005 min 0,015 min  
Put reference in cardbox 0,14 min 0,14 min  
Put cardbox on conveyor 0,25 min 0,25 min  
Palet wraping 2,5 min 2,5 min  
Put label 0,12 min 0,12 min  
Put cardbox on palet 0,35 min 0,4 min  
Put/get back forklift in/from charge 1,5 min 1,5 min  
Change forklift batery 8,5 min 10 min  

 

 3. Administrative operating times

 


min
Handwritten seizure 5 caract. 0,35 min
Manual IS input 0,24 min
Barcode reading 0,007 min
IS screen consultation 0,25 min
Printing paper document 0,24 min
Printing label 0,11 min
Take a paper document 0,10 min
Give a paper document 0,08 min
Put paper document in cardbox 0,08 min

 

 

 
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